Automatic line for the production of concrete pipes PipePro, 100 units per hour, Kyiv

Automatic line for the production of concrete pipes, HawkeyePedershaab PipePro.

PipePro is an automatic line for the mass production of concrete products up to 2400 pieces per day (100 units per hour).

Mass production of a wide range of concrete pipes and wells at the same time.

Fully automatic operation
Productivity of three stations
Expansion of the volume of production thanks to multi-forming modules
Quick change of forms

PipePro combines the automation, productivity and versatility of 3 stations.

The flexibility, high productivity and automation needed to handle most of the requirements of a typical batching plant is what you can count on with the HawkeyePedershaab PipePro from Afinitas.

Equipped with HawkeyePedershaab's patented multi-form modules, the PipePro machine produces up to four or eight concrete pipes (depending on the model) on each machine unit.

In our experience, the PipePro's combination of versatility and performance is unmatched by any other concrete pipe machine.

For example, manufacturers can use PipePro as a powerful stand-alone plant or integrate it into a fully labor-saving production facility equipped with automated supply and transport equipment, testing and curing systems.

Productivity:

Depending on the machine model and product diameter, PipePro can produce up to 100 pipes per hour.

Depending on the plant model, a typical PipePro plant from HawkeyePedershaab provides an annual output of 70,000–80,000 tons of product in one shift.

Advantages of the system - Fully automatic operation.
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In PipePro, complex programmable logic controller (PLC) hardware and software algorithms professionally manage the production cycle. Control starts with a simple menu screen that allows you to easily enter machine settings and product sizes.

Installing PipePro takes care of all the work:

The pallet feeder is automatically installed above the mold at the pouring station and starts feeding and compacting the concrete into the mold by vibration.
The PLC stores the feed rate and vibration settings for each type of product.
The PipePro carousel press head grips and presses the fixed headers into the filled mold to form the spigot. Placement, pressing and kneading operations are fully automated.
Products are reliably transported to the hardening zone inside the outer shell of the mold.
The finished concrete pipe can be automatically unloaded from the machine or manually pulled out using a bridge crane.

Three-position performance.

PipePro's three-position rotary platform allows you to stack the filling, pressing and demolding stages, speeding up the production cycle and increasing productivity. In addition, PipePro allows the simultaneous production of concrete pipes of three different sizes and shapes. This means that with PipePro you can make any combination of round, arched and elliptical pipes, as well as casing and well pipes.

Multiforms expand productivity.

HawkeyePedershaab's patented multi-purpose modules allow you to increase productivity even more. Up to eight pipes can be made in one mold module.

Quick change of form.

For quick mold changes, simple quick release attachments and modular molding components eliminate the need for time-consuming mold setup and alignment on the machine.

With PipePro, you can change shapes in just thirty minutes.

Stable, reproducible results.

PipePro computer control of feed speed and vibration settings is selected individually for each type of concrete product, which guarantees quality.

In addition, the PipePro head pressing system uses stationary heads to obtain smooth and precisely sized nozzles.