Automatic line for the production of SBM of casting molds, Prima Afinitas, Kyiv

Automatic line for the production of ZBV foundry molds, Prima Afinitas.

Prima 360 is our innovative family of injection molding equipment and automation systems.

Prima uses a wide range of in-house developments to bring injection molding products to market faster and with high quality. Regardless of the scale of your production or product range, we have a Prima to suit your needs and budget.

With Prima, you'll increase productivity, reduce labor costs, increase throughput and ultimately get more customers.

A smarter approach to injection molding

Advanced production management system
Design and production of monolithic manhole bases

Prima - An advanced injection molding automation system designed to increase the efficiency of the assembly line during the production of infrastructure products.

Prima is the perfect system to take the uncertainty and variability out of your injection molding production. With a modern production cycle, automatic inventory management system and real-time analytics, Prima's highly optimized workstations reduce labor costs and increase throughput. Prima simplifies planning and provides all the necessary indicators to optimize processes at every stage of production.

Prima Base - Maximize production efficiency, assortment and uniformity of monolithic well foundations.

Prima Base is an intuitive design software that allows you to create unlimited channel options for monolithic well foundations. Prima Base transforms labor-intensive and unstable traditional methods of manufacturing monolithic well bases with the help of an intelligent digital configurator and a precision EPS milling system. Prima Base allows you to increase productivity and quality by reducing the amount of finishing touches.

Prima Fit - An ingenious automation system that adapts to the size of your plant or requirements for precast concrete products.

Prima Fit, as the name suggests, is automated vibrocasting that scales to your requirements. This is a powerful and at the same time economical solution that uses vertical stacking of products to maximize the use of space.

In addition, Prima Fit can be easily configured to produce special precast concrete structures that require additional space and setup time on other systems. Prima Fit's flexibility and affordability make it an excellent choice for cost-effective vibrocasting optimization.

Prima Scape - Experience the beauty and precision of automating the production of concrete slabs and cladding.

Prima Scape draws on years of experience in vibration technology to help you create visually appealing and mechanically accurate slabs, pavers, cladding and more. With one automated system, you can create imitations of natural stone, slate, granite or terra cotta in precise modules for flooring, pools and fountains, patios, decking slabs and other residential and commercial spaces.

Effective production of vibrocasting.

Prima operates like an assembly line with well-organized workstations, automated systems that allow your team to get the job done. This eliminates redundant steps, missing tools and other factors of inefficiency. In addition, the entire system runs on a reliable software platform that provides the real-time information needed to improve profitability.

Keep it simple.

The advantage of Prima is its extreme flexibility. Each mold is mounted on a standard size pallet or "tray", meaning any mold contained on the pallet can work in the system.

The real financial advantage is that in many cases Prima is compatible with existing vibrocasting molds*. However, even when purchasing new Prima molds, you can still save with features such as built-in, system-ready liner (eliminating the need for a pallet), roll-back shrouds, group mold clamps, and collapsible cores, among other cycle time-saving features.

*Note: Some molds may not be intended for use in the assembly line process. We will help determine compatibility.

Advantages of the system - Simplification of labor costs

The linear approach eliminates redundant movements
Specialized workplaces speed up the execution of orders
No aimless movements in search of tools
No need to move the concrete into the forms and back into the mixer.
Reduction of labor costs by up to 50% compared to a traditional factory for the production of molding compounds
— Provides a quick return on investment and a decisive advantage over competitors!

Increased profitability and productivity:

Prima provides the tools to properly optimize and manage the entire process.
Identification of bottlenecks
A large, real-time visual scoreboard provides instant production data, helping to avoid bottlenecks.
Promotes healthy competition between teams, prevents the process from being "drawn out".
Performance measurement — down to the individual product
The average cycle time is 4.5 minutes with the participation of approximately 5-7 people
High productivity - less labor costs

Advantages of the system - Improvement of conditions for the enterprise.

The system fully complies with security requirements and is protected
Eliminating the need to useforklifts at the enterprise
No need for suspendedtransportation of products or concrete
Ergonomic workplaces
Optimizing the use of space
Attracting and retaining the best employees through a clean and comfortable work environment

Bringing your company to a leading position.

Increase the number of customers thanks to automated processes that increase productivity and reduce order fulfillment times
Advanced management metrics with data logging/tracking
The cycle time for each task in the process is recorded in a CSV file
Daily reports/dashboards to measure performance - day-to-day, product-to-product, employee-to-employee
Make your plant a platform for technology demonstrations, tours, marketing opportunities and employee engagement!

Prima manufactures polymer products.
(//tractor-service.com)
If your project requires polymer products, Prima is the perfect solution for high performance and consistent quality. Our Prima system and high-precision formwork allow you to make pipes, wells, trenches, sumps, boxes, well shafts and much more.

Prima Plant Planning

Prima is designed as an assembly line. The work is performed directly by the employee. This eliminates redundant steps and unnecessary tools. Increases overall efficiency.

Removal from form

The technology line starts here
The product is removed from the mold and
is placed on the lead line

Automatic or manual options available

Autonomous exchanger

Additional Kick-Out Line
Easily move any form offline
For product repair, additional reinforcement or special assembly

Lead line

Ergonomic platform on the rise
Hardened products are fed to the withdrawal line for:
- quality control

– marking of the product

- any other post-processing necessary before sending to the warehouse

Technological line

Stations and functions that can be configured according to the needs of the plant
Each station is equipped with everything necessary for the job, including tools, lifting inserts, fittings, etc.
Example:
– Station #2: Cleaning andgrease

- Station No. 3: Armature Loading

- Station No. 4: Reassembling the Form

Characteristics of the technological line

Customizable Projection Display

information in real time

An ergonomic production mat throughout the production line increases the safety and well-being of employees. The operator presses a button, signaling the completion of the task, and the cycle time is recorded.

Advanced Manufacturing Software

Tracking the use of resources in real time.
A smart production queue can be built based on data specific to each form.
RFID tags provide a unique form identifier and information about location, curing time, concrete mix composition and vibrator settings.

Bottling station

The operator's main platform
- Main control panel

- Industrial cameras

The operator controls the feeder
Different bottling methods available
The station can be additionally equipped with a vibrating or oscillating table.

Inventory area

Products are approved in advance.
inventory zone

Hardened products are moved to the technological line using an automatic hanging manipulator
The form automatically returns to the inventory zone
Products are placed in a compact grid

Prima Base solution for monolithic manhole bases

The power of our solutions for monolithic hatch foundations will further enhance the automation of your processes. Our innovative design and manufacturing system transforms labor-intensive and unstable manufacturing methods

monolithic manhole bases and provides unlimited channel possibilities. In addition, you can craft a number of other special items with this system.

About Prima Base - Prima Base solutions for monolithic foundations of wells combine the technologies of the well-known HawkeyePedershaab Smartcast and BFS Capitan systems, creating unique e-production systems for creating sections of the foundation of wells from moisture-repelling materials and other special concrete products. What makes Prima unique is that you can choose the milling device that best suits your needs. Be it a HawkeyePedershaab Smartcast Kuka robotic milling machine, a multi-coordinate milling machine. activities