Vibrating press for the production of paving stones, SUMAB R-400 (350-400 m2/shift) Sweden, Kyiv

STATIONARY VYBROPRESS FOR PRODUCTION SUMAB R-400 BLOCKS/CObblestones.

We invite you to familiarize yourself with the offer for the Sumab R-400 stationary block machine, which uses all modern vibropressing technologies.

With the help of the Sumab R-400 vibropress, various types of concrete products can be produced, such as paving slabs, blocks (hollow, insulating, etc.), curbs, paving stones, elements for chimneys, with an additional layer of paint and a hard surface, and others.

The equipment is offered in basic, semi-automatic and automatic versions.

Stationary block machine (vibropress) Sumab R-400.

Vibration system Oli Vibrator or Knauer, Germany.

Pallet dimensions: 1200x550 mm.

Usable area max.: 1100x500 mm.

Productivity maximum (per shift (8 hours)):

6912 pcs. hollow blocks (20x20x40 cm)

550-640 m2 of paving stones (10x20x6 cm)

1600-2000 pcs. of curbs depending on the size of the curbs, the presence of an additional front layer.

Car frame.

The powerful main frame of the machine is made of a metal structure in the form of a square tube. The system of forms and ramming head works hydraulically in the system of chrome columns (2 guides). Columns are chrome-plated, grounded and installed in easily replaceable bushings. The form system is attached to the guide columns. The two lower hydraulic cylinders are attached to the steel shaft for synchronizing the unmolding stroke. The tamping head is controlled by 4 guide columns and equipped with easily replaceable bushings. It is actuated by a hydraulic cylinder, which creates the force to strike the head.

Fixation of press forms.

Forms are fixed with 4 screws. The pressure of the forms on the vibrating table can be adjusted with the help of 4 tension spring buffers covered with rubber. Pre-tensioning of the forms is carried out with the help of four easily accessible screws located on the beam for lifting the forms.

Tamping head.
The plate of the tamping head is attached to the bridge of the head with rubber shock absorbers and equipped with two compact vibrators. For the production of special products, rubber buffers can be blocked at 4 points of the beam of the tamping head.

Pallet transportation system.

Moves pallets and transports them to the correct position on the outrigger table. For sensitive products (hollow blocks, etc.) there is a soft start/braking function. The device for transporting pallets is set in motion by an electric motor controlled by a frequency converter.

The main system of filling with concrete.
It is a powerful frame structure made of square pipes. It has a concrete bunker with asilo gate and a level indicator. Hydraulic (electromechanical) silo gates fill the filler with concrete. The filler is controlled by a hydraulic cylinder with direct action. It moves on connected rollers and is equipped with a plastic/steel brush for cleaning the head.
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Hydraulic equipment.
A tank for hydraulicoil with a volume of 200 liters is located separately from the machine. Pumps and motor are located on the sidetanks. There is also a filter with an indicator of dirt, fuel level, cooling (option) and a heater (option) for heating the fuel. The maximum pressure is 170 bar.

All electrovalves are standard and CETOP replaceable if the machine has a PLC control system. Pressure regulators for all parts of the machine have a hydraulic drive.

Oli Vibrator vibration system with self-synchronized vibrators:

It consists of 2 vibrators, with two rods specially made for the Sumab R-400 machine, self-synchronizing and controlled by a frequency inverter.

The selectors are located on the main plate, which is attached to the machine frame and isolated by rubber buffers. Different frequencies can be used for pre- and main vibration. Between vibrations, the engines operate at low power. The optimal frequency is 65 Hz.

The vibrating table is placed on rubber buffers and equipped with replaceable wear pads.

Impact barriers are located on the frame of the machine and can be adjusted.

Vibration system with electronically synchronized external drives:

This vibration system as a second option is made with two external drives, electronically synchronized. Frequency-controlled motors are installed on a frame that is isolated by rubber buffers. Different frequencies can be selected for preliminary, intermediate and main vibration. Intermediate vibrators continue to operate at a low set frequency. The total force is 50,000 N!

Press stamps for the Sumab R-400 machine.

Press die body:

Welded from special high-grade steel and successively hardened by heat treatment.
Very high wear resistance.
Pads along the entire height.
The achieved hardness is about 60/62 HRC with a depth of 1/1.5 mm.
Plates, supports and other parts of Fe 430.
Tamper head:

It is made of a special release of hardened steel, milled and polished by an automatic machine, the surface is hardened by heat treatment. The achieved hardness is about 60/62 HRC with a depth of 0.5/0.8 mm.
Machine control of each vacation became.
Plates, supports and other parts Fe 430.

Warranty: 24 months for the supplied equipment.

Thanks to the use of European technologies, our equipment has a high level of durability and reliability.
Delivery of the equipment is carried out exactly on time.
More than 25 years of reliable partnership.

The equipment works in Europe, Ukraine, CIS countries, Kazakhstan, South America, Arab countries and Africa.

To receive a commercial offer, please send an application to our email address.