High-performance automatic line for the production of concrete pipes, ePak model, Kyiv

High-performance automatic line for the production of concrete pipes, ePak model.

Electronic machine with direct drive for packing pipes for large production volumes.

Powerful roller head drive
Accurate production management
High and smooth movement speed
Compact rotary table

Ideal for mass production of round concrete pipes and well risers.

The ePak series of machines from HawkeyePedershaab, an Afinitas brand, is unmatched in packaging head manufacturing technology. For example, ePak's revolutionary eDrive provides more power and better control compared to similar machines for the production of high-quality concrete pipes. In addition, ePak's unique single-frame design makes traditional three- and four-post frames obsolete and allows for smoother, faster operation of all machine components. In addition, the two-section bolted frame design simplifies installation into existing buildings and reduces transportation costs.

Productivity:

ePak has tremendous performance thanks to its superior power, control technology and high speed component movement.

In fact, ePak can produce up to 100,000 tons of product per year in one shift.

Advantages of the system - Powerful packing action

The ePak roller head drive generates more power than traditional drive systems.

A wider range of torque and speed provides precise package control over the entire range of pipe diameters.
Direct drive from two 60-pole permanent magnet motors makes gearboxes impossible.
This significantly reduces the need for maintenance and the noise level.

Accurate production management
(//tractor-service.com)
Compared to other machines, ePak is equipped with advanced hardware and software control algorithms in the field of precast concrete production.

The feedback control system continuously transmits data on all parameters to the PLC.

Strictly located video cameras ensure the quality and stability of products, providing information about the production cycle in real time.

High and smooth movement speed

The main drive, top table and conical compaction table are mounted on cantilever supports for continuous and smooth movement with the ePak's unique main frame. As a result, shaking and vibration are reduced, which minimizes the wear of components.

ePak provides 25% faster component movement speed compared to conventional machines, significantly reducing machine alignment issues, frame vibration and the need for expensive wearing parts.
The exclusive ePak frame design is a two-section design with bolted connections for ease of transport (can be loaded into containers) and installation.
The ePak machine is equipped with a bar coding system for absolute positioning of the traverse, top table and bell seal.

Compact rotary table of the machine

Thanks to the ePak compact rotary table with electric drive, the mold can be set close to its center point. This provides a higher rotation speed. In addition, the electric chain drive eliminates slippage, ensuring accurate acceleration and descent speed when entering the forms into the filling position and removing them from the support.

Dense compaction of the concrete mixture

The advanced ePak concrete mix compactor with two self-synchronizing vibrators provides a powerful vertical vibration action that compacts the concrete mix quickly and efficiently.

Powerful 11000 electric vibrators with proven durability and reliability, as well as electric rotation and lifting functions, ensure smooth and low-maintenance operation.
The self-cleaning top of the ePak directs excess concrete to a central hole for easy cleaning.

High performance tool

Advantage of ePak in working with modern HawkeyePedershaab tool, as well as with existing tool of other manufacturers.

The ePak roller head drive system is designed to work with both double-sided and single-sided tools. An additional advantage is the segmented trowel blades made of a special wear-resistant alloy.