Equipment for the production of concrete pipes VIHY Multicast, Denmark, Kyiv
Region:all Ukraine,Kyiv
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Equipment for the production of concrete pipes HawkeyePedershaab VIHY Multicast.
Universal machines for the production of all types of concrete products.
Flexible machine configurations
Large diameter pipes and wells
Ideal for lined and casing pipes
Unique solutions for rectangular culverts
Make almost any products with one machine
The Multicast is the ideal machine for the high-quality production of a wide range of infrastructure products such as reinforced and unreinforced pipes, round and non-round pipes, well bases, risers and cones, large diameter products, casing pipes, casing pipes and rectangular culverts.
The Multicast machine can be configured from a number of modular components, allowing it to be adapted to any need.
Productivity:
Depending on the model and configuration of the machine, as well as the products being produced, Multicast can produce up to 55,000 tonnes of product per year.
Advantages of the system:
Flexible equipment configurations
The Multicast series of equipment includes a wide range of production stations, concrete mixers and vibration systems, which simplifies the configuration of equipment designed for the specific requirements of each customer. This allows any concrete manufacturer to start or expand their production as efficiently as possible.
Large diameter pipes and wells:
The Multicast machine can produce products up to 3.6 m (144 inches) in diameter. This allows the manufacturer to meet the growing demand for larger infrastructure products for stormwater drainage and storage. The Multicast machine can be supplied with a wide range of solutions to ensure the efficient production of these large products.
Ideal for lined and casing pipes:
The Multicast machine is the ideal solution for special applications such as lined and casing pipes. The machine can be supplied in a special 3m version, which is often the best product length for casing.
The machine can also be supplied with special pneumatic equipment for the production of concrete pipes with HDPE, PVC and fiberglass lined pipes. All these features allow the concrete manufacturer to offer a wide range of infrastructure products on the market, using only one installation.
Unique solutions for rectangular culverts:
The Multicast machine can be supplied with various vibration systems specially designed for the production of rectangular culverts, including a number of vibrating tables designed for different maximum loads. Products of various sizes; or synchronized rod vibrators in internal form. In addition to Multicast, we offer a modular box-shaped system. Modular
the shape and components of the connecting ring can be customized to produce boxes of different sizes using a single set of components.
Operation:
All operations of the Multicast machine are mechanized and controlled from the operator's central console. The machine can be equipped with manual, semi-automatic or fully automatic control. After filling the mold, vibrating and pressing, the finished product is unloaded from the machine, completely fixed in the outer casing, using a bridge crane. The assembly is transported to the curing zone and immediately removed from the mold. The casing is then returned to the Multicast machine for further production.
Only one or two machine operators are required, depending on the type of product being manufactured and the level of automation.
Available models:
Vibratory machines with a central core (//tractor-service.com)
VIHY Multicast SCC 150
VIHY Multicast SCC 200
VIHY Multicast SCC 250
VIHY Multicast XL SCC 300
VIHY Multicast XL SCC 360
Vibrosystems with a central core and vertical vibration:
The Multicast machine has different vibration systems to meet different production requirements.
To ensure the most efficient production of a wide range, the Multicast Company offers a wide range of high-quality concrete products with different vibration modes. The vibratory plunger provides excellent results when working with round and conical shaped products, while the vibrating table is best suited for products of other shapes. The range of Multicast vibratory loaders provides optimal results for all production tasks.
Vibrating submersible VIHY:
VIHY vibrator is the leading vibrator in the industry. High-precision dry-sump, lube design delivers speed and power unmatched by the competition—maximum sealing power, reduced cement consumption, and maximum concrete density—even for very thick-walled pipe.
HawkeyePedershaab also offers a vibrator exchange program. If a vibrator needs service or repair, a new vibrator is sent to the customer and the old one is returned to HawkeyePedershaab for service or repair. This reduces downtime if the customer does not have a spare vibrator in stock and lowers the customer's operating costs as they only pay to repair the old vibrator.
Vibrating tables VIHY
The VIHY vibrating table allows you to optimally produce many forms that are difficult to compact with the traditional method of vibrocompaction. These forms include flat products, rectangular products and other special profiles.
The vibrating table significantly expands the production flexibility of Multicast, which allows you to produce a wide range of concrete products.
Vibrators are mechanically synchronized to eliminate horizontal vibrations. Thus, all vibration energy is transmitted vertically into the mold for optimal sealing and reduced equipment wear.
Vibrations are isolated from the foundation and the rest of the machine by air cushions. The air pressure is automatically and individually regulated depending on the load on the table – even for asymmetrical loads such as U-shaped culverts. Since all the energy of the vibration is transferred to the mold, the level of vibration and noise around the machine is reduced to an absolute minimum.
Hybrid cars:
The Multicast machine can be equipped with one or more of the aforementioned vibration systems, which allows the user to produce a wide range of products on one machine.
Thanks to such flexibility, even small batches of the most complex products can be efficiently manufactured on Multicast.
As the concrete producer's business expands, the Multicast machine can be redirected to more specialized products, and the production of large-scale products can be transferred to a specialized machine.
Special equipment for lined pipes:
The Multicast core vibration system is ideal for the production of high-quality lining pipes. In addition, to optimize production, there is special pneumatic equipment for smooth movement and control of lined pipes.