Machine vision solutions for the control of bolts and nails Datalogic, Kyiv

Metriview Engineering LLP offers an integrated technical vision solution for automatic quality control, sorting and accounting of bolts, screws, nails and other hardware in industrial production.
Functional capabilities of the system:
Quality control of products:
-Measurement of geometric parameters (length, diameter, head shape, thread pitch)
- Detection of defects: bends, cracks, punctures, extraneous inclusions, corrosion
-Control of straightness (for nails)

Sorting and classification:
-Distribution by type (bolts, screws, nails)
-Determining the shape of the head (hexagonal, countersunk, round, etc.)
-Determining the compliance of the product with the reference sample

Accounting and packaging:
-Automatic counting of products in the flow
-Control of completeness of packages
-Verification before shipment

Technical solution
Datalogic machine vision cameras
-System controllers for real-time image processing
-Illumination for stable image capture (linear/diffuse)(//tractor-service.com)
-Industrial software with adapted analysis algorithms

Integration:
- Possibility of connection to existing sorting or packing lines.
-Compatibility with PLC and ERP systems (Ethernet/IP, MODBUS, OPC UA support)
-Output of statistics and archiving of control results

Advantages of our solution:
-Use of reliable Datalogic equipment adapted to the conditions of heavy industry
-High accuracy of parameter determination even on high-speed lines
-Possibility of modernization and scaling of the system

Compliance with the requirements of quality standards (ISO, GAMP, 21 CFR Part 11)

Services included in the project:
- Departure of a specialist to assess the problem on the spot
-Development of the technical vision system project
-Supply and installation of equipment
-Setup, start-up, staff training
-Post-warranty support

Ready to adapt solutions to your production specifics.