Drying complexes for after alcohol bard from 1 t/h, 20kW, to preserve protein.
We offer drying complexes for post-alcohol bard with a capacity of 1 ton per hour, which ensure maximum preservation of protein in the finished product. Thanks to the optimal temperature regime, our drying units allow you to turn alcohol production waste into a valuable feed additive with a high protein content.
Complexes are developed individually for your production needs and can work on different energy sources - solid fuel, gas or electricity. We provide a full cycle of turnkey works: from design and manufacture to installation, start-up and post-warranty service.
Why is it important to maintain a high protein content?
Post-alcohol wort is a valuable by-product of alcohol production that contains a large amount of proteins. Proper drying allows you to preserve this protein, making the finished product a highly effective feed additive that provides:
Increase in weight gain in animals. Reduction of costs for compound feed. High content of nutrients in the fodder base. Our drying complexes maintain the optimal temperature regime, which ensures uniform drying without loss of protein components. The finished product can be used in animal husbandry, for the production of compound feed or as an organic fertilizer.
The main characteristics of drying complexes for bards.
Productivity: from 1 to 5 tons of finished product per hour (Depending on the model of the dryer and the characteristics of the raw materials).
Energy consumption: 15-20 kWh.
Bard input humidity: up to 70%
Initial humidity: 8-12%
Protein content in the finished product: up to 30-35%.
Our drying complexes work on various energy sources:
Solid fuel: sawdust, wood chips, pellets, firewood.
Gas: natural or liquefied gas.
Electricity: for fully automated drying complexes.
Drying complexes are suitable for drying various types of bard and by-products of alcohol production:
After alcohol bard (liquid and thick fraction). Sugar beet pulp. Cake. Lignin. By-products of agricultural production.
The main components of the drying complex.
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Heat generator – provides heating of air or flue gases for drying.
Drying drum - ensures uniform drying of the material.
Raw material supply system - automated screw or
belt conveyors.
Cyclone or multicyclone - for separating dry particles and cleaning the air flow.
Flue gas cleaning system - ensures compliance with environmental standards.
The automation system provides complete control over the drying process.
Advantages of drying complexes for bards with an emphasis on protein.
Maximum preservation of proteins. Thanks to the optimal temperature regime, the complexes ensure a high protein content in the finished product without losing valuable nutrients.
Energy efficiency. Our complexes have low energy consumption - only 15-20 kWh, which reduces operating costs.
Flexibility in settings. Complexes can be adapted to work with various types of bard and other by-products of alcohol production.
Process automation. The intelligent control system allows you to control the drying temperature, the speed of the drum rotation and the humidity level at the exit, minimizing the intervention of the operator.
Reliability and durability. Our equipment is made of high-quality materials, which ensures a long service life even under conditions of intensive use.
Using the finished product.
The finished product after drying bard with a high protein content can be used for:
Combined fodder production. Feed additives for animals.
Organic fertilizers. Production of pellets and biofuel.
Stages of turnkey project implementation.
Design and selection of the configuration of the drying complex.
Production of equipment in-house.
Installation and commissioning works.
Launch and staff training.
Post-warranty service and modernization.
Why choose our drying complexes?
High protein content in the finished product. Direct equipment manufacturer. A full cycle of turnkey services. Individual approach to each project. Compliance with modern environmental standards. Low energy consumption and high productivity.