The line for granulating straw, hay and alfalfa is a high-tech solution that allows you to process various types of plant waste into pellets that can be used as fuel or feed additives.
The main advantages of the granulation line from "BIOEKOPROM GK":
High productivity – The lines are designed to process from 600 to 1500 kg/ of raw material per hour, ensuring a stable and continuous production process. You will be able to effectively process straw, hay, alfalfa and other agricultural waste, obtaining high-quality pellets at the output.
Saving resources - Using energy-saving technologies allows you to reduce electricity consumption by up to 30%, which makes our lines one of the most economical on the market.
Flexibility and versatility – The line easily adapts to different types of raw materials, including sawdust, alfalfa, sunflower husks, peat and grain bran. This allows you to quickly reconfigure the production process depending on the available resources.
Strength and durability – The lines are equipped with high-quality stainless steel components (AISI 304), which ensures a long service life even under conditions of constant load.
Automation of production – The built-in control system ensures a smooth production process in a semi-automatic mode, which reduces the need for human resources and minimizes the possibility of errors.
Technical characteristics of the line:
Productivity: 600-1500 kg/h.
Power consumption: the total power of the line is up to 105 kW.
Equipment dimensions: 16000 mm (length) x 2000 mm (width) x 4200 mm (height).
Room dimensions: minimum area of 300 square meters, ceiling height up to 6 m.
Equipment weight: 5800 kg.
Completing the line:
Conveyors and shredders – Provide rapid grinding of raw materials to the required fraction (1-35 mm), which is suitable for further granulation. For example:
Bale conveyor (4 m) supplies raw materials to the shredder.
Stationary straw chopper "BEP-18" allows you to chop straw up to a fraction of 5-35 mm.
Pneumatic shredder "DPM-15" provides additional grinding to fractions of 1-5 mm.
Granulators GTP-500 – Two powerful granulators provide effective pressing of raw materials with the formation of pellets with a diameter of 4-12 mm. Productivity
one granulator is from 400 to 800 kg/h, depending on the type of raw material. For straw, hay and alfalfa, it is 300-600 kg/h.
Coolers and conveyors of finished products – Finished pellets are quickly cooled to the optimal temperature and transported for packaging.
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Aspiration and filtration system – Cleaning of pellets from
dust and non-granular particles and returning them to the production cycle.
The principle of operation of the line:
Feed of raw materials: Raw materials in the form of bales are fed to the conveyor, which feeds them to the shredders. In
shredders straw or other biomass is crushed into small fractions.
Granulation: The crushed raw material is transported to the press-granulator, where the material is pressed through the matrix. This allows you to get pellets of the required diameter (from 4 to 12 mm).
Cooling and transportation: After granulation, the hot pellets are transported to the cooling column, where their temperature is reduced to 20-25°C. After that, the granules are ready for packaging.
Filtration: The aspiration system collects dust and non-granular particles, returning them back to the production process.
Line efficiency:
Process optimization: Thanks to automated management and control systems, the granulation process is fully controlled and adjusted to obtain stable productivity.
Saving resources: Modern energy-saving technologies allow you to reduce electricity costs by up to 30%, and the aspiration system reduces the loss of raw materials due to the reuse of small fractions.
High productivity: The line can work continuously, processing up to 1500 kg of raw materials per hour. This makes it possible to produce large volumes of pellets in a short time.
Durability: The use of high-quality stainless steel for the production of key components ensures a long service life of the equipment even in harsh operating conditions.
Advantages of working with us:
12-month warranty – All components of the line are covered by a manufacturer's warranty.
Full support – We provide a full cycle of work: from project development to commissioning and commissioning and staff training.
Fast delivery and installation - Delivery throughout Ukraine within 1-2 months after order confirmation. Installation takes only 1-2 weeks.
Services:
Chief installation and commissioning - Our specialists will carry out all the necessary work on site, including training your employees.
Online consultations - Free consultations by phone or via video connection.