Equipment for the production of medical masks, Kyiv

Masks are made of non-woven heat-sealable polypropylene materials.

- spunbond

- meltblown

- composite materials: SMS (spunbond-meltblown-spunbond) and SMMS (spunbond-meltblown-meltblown-spunbond).

For the manufacture of medical products, materials with a density of 15 to 60 g/m2 are used.

Ribbons or rubber bands are used to fix the masks.

Masks can be of different sizes.
Links to the video:
https://www.youtube.com/watch? v=vB011xuS4SE&feature=emb_logo
https://www.youtube.com/watch? v=SkOJ3hMCiBg&feature=emb_logo
https://www.youtube.com/watch? v=wkVrrlMRsrE&feature=emb_logo

For example, let's consider the production of a mask measuring 80x200 mm with rubber bands in the finished form. (the dimensions of the mask blank - 160x200 mm). The width of the original roll (example) is 1500 mm.

Composition of the production line

1) Automatic installation for the production of mask blanks (2-layer, 3-layer and 4-layer) from polymer film materials.

2) 5 -:- 6 film-sealing units for soldering rubber bands to blanks.

The approximate productivity per shift of this section is 8,000 pcs.

Service staff - 6 -:- 8 people.

Automatic installation for the production of mask blanks

Basic analogues of the automatic installation for the production of masks

Technical characteristics

• Productivity, pcs / min - up to 16

• Roll holder, pc - 3 -:- 5

• Material - spunbond, polymer / aluminum tape.

• Width of the tape of the nose stop, mm -2-:-3

• Broaching - automatic

• Length of broaching, mm -180

• Folding - automatic

• Folding - automatic
(//tractor-service.com)
• Number of folds, pcs -3

• Fold height, mm -15

• Spot soldering of seams.

• Number of seams, pc -5

• Seam width, mm -10 -:- 12

• Type of heating - permanent

• Tool heating temperature - adjustable (up to 200 0С)

• Drive - electro-mechanical / pneumatics

• Connection - 220v, 50Hz, up to 5kW, 6atm

• Control unit - electronic

• Cutting blanks - cold knife

• Assembly of products - container

• Operator - 1 person.

• Dimension sheet, mm - no more than 3000x700x1200

• Weight, kg - no more than 200

The machine for manual welding of ear loops (rubber bands) to masks is used to fix ear loops on mask blanks. This equipment is used for processing synthetic fabrics, non-woven materials, sintepon, thermoplastic film, etc.

Technical characteristics

Power supply source 220V±5V, 50Hz

Power consumption up to 1 kW

Heating temperature

The type of heating is adjustable.

permanent

The duration of 1 sealing cycle is 5 seconds.

Dimensions (length×width×height) 1200*600*1200mm

Net weight 60 kg.

Warranty: 12 months.

Delivery time of the equipment set - 60 days.