BU stationary asphalt concrete plant Benninghoven TBA-200, Kyiv

BU stationary asphalt concrete plant Benninghoven TBA-200-K/U 200 t/h (1999)

Production year: 1999

Production output: 500,000-600,000 T

Replaced components:

Computer Management System: 2013

The burner was replaced by Combi (Diesel-Natural Gas): 2015

Overhaul of equipment: 2016

At the moment, the plant is in full working order.

Standard conditions:

The plant is intended for the production of 200 t/h of road mixture with a finished product at an initial humidity of 4% and 160 ° C under the following standard conditions:

The temperature of the aggregates at the entrance to the dryer is more than 10ºC
• Height above sea level
• Average density of fodder fillers 1,650 kg / m3
• Liquid fuel No: 6 calorific value ≥ 9,200 kCal / kg
• Liquid fuel No: 4 calorific value ≥ 9,700 kCal / kg
• Calorific value of diesel fuel ≥ 10,200 kcal / kg
• Calorific value of natural gas ≥ 7,600 kcal / kg
• Increase in temperature of hot aggregates 160 K
• The final moisture content in the mixture is 0.3%
• Maximum. the size of the aggregates is 40 mm.
• Passing screen material 3 mm 35%
• Passing material screen 80 m 8%
• Cumulative specific heat capacity% 0.21 kcal / kg º C
• The production rate includes all recovered filler and an average value of 5% in bitumen with added mass.
• The material is non-porous and hygroscopic with a normal shape.
• Allowance for production in accordance with environmental conditions and parameters ± 10%

Aggregate material feeding system
5 pcs. Material bunker
Volume: 15 m3 each

2 pcs Pickers for a sand bunker

Drying drum
Length: 9,000 mm
Diameter: 2,400 mm
Aluminum sheet cover prevents heat loss.

Vodka - Benninghoven "Kombi"
Rax-Jet Turbo 3 G-O “S” Liquid fuel (diesel/fuel oil) and natural gas.
(//tractor-service.com)
The burner is a compact monobloc structure.

The burner is made of heat-resistant steel. The temperature is measured in the drying chute of the dryer by a high-speed temperature sensor FE-Constantan.

Equipment for the use of heavy fuel and natural gas has been installed. Heater "ÖW3"

Natural gas supply system
PMC Air Supply Management.
Regulation of the supply of fuel air to the burner with the help of signals that the control unit receives from the system with programmable memory (PMC)

Dust filtration system.
Filter
Output: 49,000 Nm3 / h
Filter performance: 70,260 Bm3 / h
Filter area: 694/645 m2

Vibroscreen and mixer
Hot lift
Height: 20.850 mm
Drive: 22 kW (soft start)
Screen assembly - 4 factions

Only 0-40 mm approx. 45.0 t

Bituminous capacity: 478 kg
Weight weighing Capacity: 400 kg

A mixer with a double shaft, providing a homogeneous mixing process.
Drive engine: 2 x 30 kW
Capacity: 2,500 kg

Bunker of ready asphalt
The system is designed as two containers and one section. Also, the entire surface of the bunker is covered with insulating mineral wool with a thickness of 150 mm.

Volumesilage: 1x24 m³
Unloading height: 3,800 mm
Discharge-Zagruzka: 2 separate doors (electric heating)

Bitumen heating system.
Dosing pump for bitumen
Supply capacity: 580 l / min.

Capacities bitumen 2 pieces * 35 m3 each.

Capacity for liquid fuel 35 m3.

Control cabin with industrial network management computer "Online Batcher 3000"
Technical data for a computer control system

The plant is in excellent working condition.
All worn parts have been replaced.
A new combi burner is installed.